Where Process-Improvement Projects Go Wrong Is Right
Monday, March 1st, 2010 by The DirectorThis article in the Wall Street Journal is spot on: Where Process-Improvement Projects Go Wrong:
What do weight-loss plans and process-improvement programs such as Six Sigma and “lean manufacturing” have in common?
They typically start off well, generating excitement and great progress, but all too often fail to have a lasting impact as participants gradually lose motivation and fall back into old habits.
I’ve sat through enough process meetings to know it’s true. We’d sit in a conference room, chart out a nice flowchart eventually of an ideal situation, and then when the meeting broke up and actual projects started, everyone would do what they always did in the first place. Which is ignore the process.
When you’re trying to improve the process in an organization, you have to take into account the specific organization and the major players within the organization. An outside consultant beaming down solutions from planet Six Sigma is not going to know enough about the industry and about the people within the company. They will offer procrustean solutions that the teams will easily ignore or forget.
The best process improvement can come from within if you have a long enough relationship with other people in the organization to know their strengths and their weaknesses. To improve the process, you need to account for the people who will try to make it work and to accommodate them. You’ll want to capture the best of the things they do and you’ll want to make sure the process handles all of their weaknesses and shortcuts, too, so when the fit hits the shan, the process handles that, too.
A process under glass, framed on the wall, isn’t the goal. Doing things the right way is.